Many bobblehead lovers are curious with regards to how custom bobblehead is made and why it usually takes weeks to produce one. At a high level, there are actually four steps involving in creating a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Before getting into details of each step, it really is worth mentioning that the process described is for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This step takes a mastery of hand sculpting skills. It is usually performed by skillful artists, who most often have several years of experience doing hand sculpting depending on provided photos or reference objects. It may take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it may take over a couple of days. After the initial sculpting is finished, the consumer will get the chance to check its photos. Making changes is comparatively simple and quick at this stage. Alternatively, it will be more costly to request a change at a later stage since the whole sculpture must be rebuilt. Therefore, a consumer should consider the initial sculpture carefully if the bobblehead maker is asking for comments. Should you be uncertain, you need to require more photos or request clarification. By doing that, you might take more time upfront, but you will additionally minimize your opportunity of needing to offer the bobblehead reworked later and achieving to pay for more. Also, the consumer should know that the custom bobblehead doll is made based on submitted photos as opposed to a live person. Therefore, the expectation should be set properly with regards to the resemblance and facial expression from the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method through which the primary sculpture through the previous process will be used as a base to create the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel will probably be applied to the surface of the initial sculpture. A soft silicone coating which takes the form from the sports bobbleheads will probably be formed as soon as the gel dries. Then, a plaster coating will be applied at first glance from the silicone coating. The plaster coating will become a hardened cast after the drying process. Subsequently, the primary sculpture will likely be removed from the silicone coating. After the preparation job is done, melted resin will probably be injected in to the emptied silicone coating to create the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin in the desired shape before it is actually solidified. After the resin becomes solid, it will likely be taken off by opening the plaster and peeling away from the silicone coating. Right now, a raw bobblehead doll has been produced.
3. Polishing (a person to three working days)
A raw bobblehead is not really able to be painted. It offers grease on its surface that needs to be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process will result in poor painting later on. Polishing a bobblehead doll also requires a decent amount of craftsmanship. Because its shape and curvature are not the same from one to another one, this process still can not be standardized and automated. Along with removing the grease and smoothing the surface, refining the raw bobblehead details manually might be necessary. As a result of tolerances stemming from your molding process, deviation from the initial sculpting is unavoidable. The sculpting artist often has to fine-tune the raw bobblehead following the initial polishing, and also this process may need to be reiterated. If it is determined the defects cannot be fixed, the complete raw bobblehead should be scrapped.
4. Painting (one to three working days)
Painting will not be as basic as it seems to be. Step one would be to blend base colors to produce colors the consumers desire. The standard of the blended colors is essential, as it has a large impact on the aesthetic part of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the required colors rich in quality for custom wedding bobbleheads can be quite time-consuming. Secondly, painting is carried out by utilizing the painting brush manually, as a result of b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on their clothing. In these instances, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are put on a bobblehead doll for both its head and the body, it can be assembled using a spring with glue on both ends. Obviously, while using spring is the reason why the bobblehead doll bobble.
Hopefully, right now, whoever finishes reading the above mentioned has received a much better idea of the fundamental process of building a custom bobblehead doll. Having a better knowledge of the procedure, a consumer can better plan his or her next buying of a custom bobblehead doll.